Jewellery 3D printing explained: wax, resin and casting
In most modern jewellery workshops, a CAD model is not cast directly. It is first printed as a physical model, which is then cast in metal using the lost-wax method. 3D printing is the bridge between the screen and the metal.
What gets printed
The printer makes a model out of castable resin or wax. These materials burn out cleanly in the mould, so the metal can take their place. Some printers also make resin models for fit checks and presentation only, which are not meant for casting.
What the printer needs from the file
- A closed, solid model with no gaps
- The correct scale in millimetres
- Features thick enough for the printer to reproduce, such as fine prongs
- Usually an .stl file exported at a suitable smoothness
Limits to know
- Very fine detail, such as small beads, may need to be checked with your printer first.
- Printed surfaces may need polishing after casting.
- Large flat areas and thin walls may need supports or a different orientation.
The advantage
Printing makes a CAD design physical in hours and lets you cast several copies at once. Combined with a model that has been checked before printing, it cuts waste and rework.
Frequently asked questions
Do I need my own 3D printer?
No. Most jewellers send the file to a casting house or a print service that prints and casts for them.
Which file does a 3D printer use?
Usually an .stl file, though some services accept the editable .3dm file too.
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